ILG: 3PL Storage Solutions

The Challenge: Optimise storage with minimal disruption

ILG UK needed to retrofit their largest warehouse (100,000 sq. ft) in Northampton to centralise operations, improve carrier collection times, and futureproof the facility for automation. The project involved combining new storage systems with reconfigured existing racking while ensuring minimal disruption to operations.

The Approach: Bespoke racking solutions

Whittan designed and installed a comprehensive storage solution including:

• Reconfigured pallet racking to optimise storage for 1200mm pallets.
• New Link51 pallet racking with added capacity.
• Carton Live storage for faster order picking and reduced errors.
• Push Back racking to maximise cubic storage efficiency.
• A single-level mezzanine floor, shelving bays, and safety features.

Challenges, including new flooring requirements and supply delays, were managed effectively to keep the project on track.

The Solution: Racking, mezzanine floors & live systems

The tailored solution provided ILG with increased storage capacity and streamlined processes, allowing up to 35,000 orders per day. Wide aisle designs ensure smooth movement for forklifts and equipment, while dynamic racking systems boost picking efficiency and speed.

The Result: A futureproof warehouse for ILG

Despite obstacles, the project was delivered on time over 16 weeks, enhancing ILG's warehouse operations and capacity. Following this success, ILG has partnered with Whittan for two additional projects.

“This result is exactly what we would expect from a company like Whittan... We’re incredibly happy with the job that’s been done.”
— Darren Cobby, Implementation Manager, ILG