Durham Box: Mobile Racks

The Challenge: Optimising Warehouse Efficiency and Storage Capacity

Durham Box, a leading independent corrugated packaging manufacturer, faced challenges in managing finished goods stock for over 450 customers. Their block-stacking method caused stock damage, inefficiencies, and double handling. Additionally, off-site storage increased costs and logistical complexities. To address these issues, Durham Box decided to extend their premises and centralise storage within a new warehouse.

The Solution: High-Density Mobile Pallet Storage

Link51 proposed a high-density mobile pallet racking system tailored to Durham Box's needs. The system features 13 mobile bases (19m long) and static racking at both ends, offering 2,100 pallet locations. Custom-designed frame heights maximised the use of available space under the eaves.

Key features of the solution:

• Mobile Racking: Increases warehouse capacity by up to 100% with unrestricted pallet access.
• User-Friendly Operation: Movement is controlled via handheld remotes or buttons, with a central control system for monitoring and safety features.
• Enhanced Safety: Photoelectric sensors ensure aisle safety by stopping movement if objects or personnel are detected.
• Customisable Storage: Wood slat decking allows for various pallet sizes.

To build confidence, Durham Box visited a similar installation at the British Geological Survey in Nottingham.

The Difference: Streamlined Operations and Increased Capacity

The new system significantly improved efficiency and capacity while eliminating the need for off-site storage. With tailored designs and features, the mobile racking system meets Durham Box’s storage and operational requirements seamlessly.

Testimonial:

"Link51’s response was comprehensive and professional. Their solution moved the project forward on time, delivering exactly what we needed."
— Dan Morris, Commercial Director, Durham Box

Why Choose Whittan?

Whittan offers innovative, flexible storage solutions tailored to various sectors. As the UK’s largest manufacturer of steel shelving and pallet racking, we deliver future-proof systems with fast access to stock and consistent supply. With Link51, our trusted product brand, we bring expertise in optimising storage for busy distribution centers.

We are Whittan, and we know storage.